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Cedar Strips
A strip built boat
is made of small strips of wood so if you were wondering where the name came
from, now you know. The method is often called cedar strip, because the wood
used is typically cedar. It does not have to be. Any straight grained,
light-weight wood can be used. I have used redwood, pine, and mahogany as well
as Alaskan cedar, western red cedar, northern white cedar, and Atlantic white
cedar.
The reason you want
straight grained is because you will be bending the wood around forms. This
stress will break wood with poor grain. For this reason you also want to avoid
knots. They cause a weak spot and are also hard to smooth when you start fairing
the boat. You want light weight, because you want a light boat. If you don't
then ignore this advice.
The strips are typically cut out of
a 3/4" thick board. The 1/4" thick strips are cut off the edge of the board with
a table saw or band saw resulting in 1/4" by 3/4" pieces. These strips can be
used as is or you can mill them further and make cove and bead strips.
Cove and Bead
Cove and bead strips
like the one on the left have a 1/4" diameter groove cut in one edge and the
other edge is rounded over to a 1/4" diameter. The strip thus becomes like a
tongue and groove board. The bead nestles neatly into the cove ensuring a tight
joint.
There are several
advantages to this. The first is a light-tight joint, you won't get any
embarrassing light shining through your hull. The surface stays smoother because
the joint assures that neighbouring strips stay at the same elevation. Because
of this, you don't need as many staples. Finally all the above happens while you
are stripping around bends.
Natural
If you just leave
the edges "natural" you will end up with grooves between the strips.
Structurally this is not too big a problem. The grooves tend to be small and
they will fill up with epoxy. It doesn't look good however, and the boat will be
lighter and stronger if you don't have the grooves. Since the grooves fill up
with epoxy, you are adding the extra weight of the epoxy unnecessarily. If the
groove does not fill up there is room for the structure to collapse.
Planed
To fix these
problems you can plane the edges. With care this will create nice tight joints.
There is nothing wrong with this technique. I've built my boats this way for
years. With a little practice you soon become proficient at planning in a
rolling bevel that changes as the shape of the boat varies. It does take
practice and patience to do a good job. Luckily perfection is not required. Like
I said about the natural edges, any gap will fill with epoxy.
I've also found that
with some of my more complex shapes, especially those with hollow sections, that
the cove and bead actually makes the strips want to lift off the forms. The
geometry of the cove and bead makes them most comfortable when there is only a
small angle between adjacent strips. With more extreme curves, the bead may lift
out of the cove creating a gap. This gap may not be visible until after you have
done some sanding. Because of this, when I want the tightest joints between
strips, I will often take the time to individually hand bevel each strip instead
of using the faster and easier cove and bead.
The advantage of
cove and bead strips is the cove accepts the bead even when it comes in at an
angle so a tight joint is assured even around fairly tight corners. The
disadvantage of cove and bead strips is you need to make or buy them. You can
find several sources for cove and bead cutting router bits. You then run the
strips one-by-one through the router for the bead and then the cove. Even with
good tools this is not the easiest task. Again it takes some patience. You need
to be careful not the make the edges of the cove too fine as they will be
delicate. The average router bit is 1" in diameter and this small size can
result in tear out and ragged edges.
It is hard to say
whether cove and bead strips are worth it. They make the boat go together
faster, but you pay for it with some additional time up front if you are cutting
your own. You will pay a bit of a premium if you buy pre-milled strips, but
chances are they will be better than strips that you can make yourself and you
save quite a bit of labour time.
Length of Strips
The tendency is to
try and use full-length strips. It seems logical that one strip that is long
enough to span the full length of the boat would be easier than piecing together
several shorter strips. For some parts of the boat this is true, but not always.
You would also think that avoiding joints in a strip would creating a stronger
boat. This is not something you need to worry about.
Short strips are
actually easier to work with sometimes. A 18' strip needs to be handled with
some care. It is hard to move around a shop. A 9' strip is allot easier to
handle. When you get to the bottom of the boat you need to taper both ends of a
strip to fit into the remaining space. The shaping of the taper requires some
precision fitting for tight joints at both ends. It is easier if you fit one end
of one strip and the other end of another, then fit a joint between them
somewhere in the middle.
Short strips need to
be joined together to fill the same space as a long strip. This can be
accomplished with several different scarf joint. The simplest is just a butt
joint. Cut the ends of the two strips square and push them together. This is
easy and does not substantially weaken the boat once it is covered in glass. The
only reason to do any other kind of joint is cosmetic. You can cut a joint
diagonally across the strip or diagonally through the strip. What you do depends
on what you want it to look like.
Grain
The grain of wood is
defined as either "flat" or "vertical". In flat grained wood the growth rings
are approximately parallel to the surface of the board and in vertical grained
wood the growth rings are perpendicular. Either variety can be used for strip
building but vertical grained is easier to work with.

In the figure above
the growth rings are rising to the surface as they would in flat grained wood.
Different regions in each yearly growth ring are of different densities. The
different densities sand at a different rate. With good sharp sand paper such as
(a) above, this is not a big deal. The difference between the soft and hard is
not significant because the sharp grains of sand can still cut the hard
sections. As the grains get dulled (b), they can no longer cut the hard stuff
easily, but they still cut the soft wood easily. As a result you can get a
ripple in the surface. This ripple will show up in the finished boat.
Vertical grained wood is
easier to use because the grain does not rise to the surface in the same acute
angle as it does in flat grained wood. As a result the hard part of the growth
rings is much easier to cut through. The grain is also much closer together so
the sand paper can not reach into the soft part of the wood as easily which is
what causes the ripples.
You can avoid the
rippling problem by using a plane to do most of your fairing, but even planning
is easier in vertical grained wood.
Notice in the above
illustration that vertical grained strips are cut from flat grained boards. This
can be a problem, because generally the best wood is cut into vertical grained
boards because vertical grained boards are less likely to warp. While warping is
not a problem with strip-built boats, if you want vertical grained strips, you
will want to find flat grained boards.
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